Boiler Erection Final
Boiler Erection Final
Boiler Erection Final
ERECTION
January 19, 2
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January 19, 2
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Steam generator
A steam generator is a device used to boil water to create steam. It
may refer to:
Boiler, a closed vessel in which water is heated under pressure
Steam generator (nuclear power), a heat exchanger in a
pressurized water reactor equipped nuclear power plant
Steam generator (railroad), a device used in trains to provide heat to
passenger cars.
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Boiler systems
Pulverised fuel system Bunkers, mills and coal
piping
Draught system- Ducts, dampers and fans
Oil firing system
Boiler fittings
Dust extraction plant
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SAFETY
STATUATORY
REGULATIONS
Column erection
Pressure part erection
Miscellaneous
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COLUMN ERECTION
The boiler presently in use are hanging type.
The column are broken up during manufacture into
several pieces and transported to site
Where it is pre assembled in two or three pieces
and erected.
Utmost care is taken in the pre-assembly stage to
maintain the matching of the of the column end
faces and to achieve vertically well within the
tolerance limit
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COLUMN ERECTION
Verticality is single most important factor and is
given top priority
The maximum column verticality is 20mm.
Once the column erection is over up to the full
height cross beams are placed securely over the
column which supports the main boiler
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COLUMN ERECTION
In order to carry out this job special erection tool
like cranes with extra long boom to carry heavy
loads at that height are used.
After cross beam erection, entire structure is
adequately braced to achieve sufficient strength.
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PRESSURE PART
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Advantage
Modulization / Concurrence
Construction Methods
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Lifting after Moduliztion on the ground, Erection Unit Lifting and installation
Using special Lifting device :
Hydraulic jack - to be able to lift Module
[2,500Tons]
Site assembly of Boiler equipment
- Ground assembly : 70%,
- Assembly after installation : 30%
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660MW x 2 Units
Main Proper 5,643tons
Boiler weight
S/S
9,191tons
Duration
(S/S at site~Firing)
HxW
xD 2
January
19,
15.5 Momth
76m x 41m x 41m
560MW x 2 Units
Main Proper 5,103tons
Boiler weight
S/S
5,200tons
1990.07.16~1992.08.14
Duration
(S/S at site~Firing)
(25 M)
HxWxD
76m x 37m x 42m
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After Starting
S/S
?
?
Core
Frame
Module
Work Stand
1Tier
Modulization/Concurrent
Erection MethodPMI Revision 00
Typical Construction Method
January
19, 2
17
2 month after
starting S/S
Panel
Assy
?
?
Sub-S/S
Assy
2Tier
1Tier
Module
Work
Stand
Modulization/Concurrent
Erection MethodPMI Revision 00
Typical Construction Method
January
19, 2
18
Heavy Girder
Installation
Heavy Girder
Lifting
Heavy Girder
Installation
Module Assy
on the Ground
Modulization/Concurrent
Erection MethodPMI Revision 00
Typical Construction Method
January
19, 2
19
DRUM
Lifting
Winch
Lifting using
Hydraulic Jack
?
?
Drum
Drum
Pressure Parts
Module
assembly on the
ground
Modulization/Concurrent
Erection MethodPMI Revision 00
Typical Construction Method
January
19, 2
20
After Drum
lifting
Hydraulic Jack
Winch
Coil Module
Lifting
?
Back pass Module
assembly on the
ground
Modulization/Concurrent
Erection MethodPMI Revision 00
Typical Construction Method
January
19, 2
21
Back Pass
Lifting
Hydraulic Jack
Winch
Back pass
Module
Lifting
?
Modulization/Concurrent
Erection MethodPMI Revision 00
Typical Construction Method
January
19, 2
22
Hydro Test
?
Modulization/Concurrent
Erection MethodPMI Revision 00
Typical Construction Method
January
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First Firing
Modulization/Concurrent
Erection MethodPMI Revision 00
Typical Construction Method
January
19, 2
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Install
Jack for
Drum
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DRUM
LIFTING
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Install
Downcomer
pipes (6ea)
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Prepare the
Assembling of
SH DIV. Module
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1st Lifting
of
Back Pass
Module
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Assemble the
Back Pass
Wall Panel
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SH tube
bundle
lifting
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Assemble Eco
Tube, Eco Header
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Back Pass
Module
Final Lifting
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Install the
Burner windbox,
Low water panel,
Hopper panel,
Water inlet header,
Suction inlet piping.
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READYNESS OF BOILER
Hydraulic test
Gas tightness test
Air tightness test
Acid cleaning
Boiler light up
Steam blowing
Safety valve floating
Synchronisation
Performance guarantee test
Trial operation
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THANK YOU
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