Advanced Power Electronics DC DC Converters: DR Taosif Iqbal
Advanced Power Electronics DC DC Converters: DR Taosif Iqbal
Advanced Power Electronics DC DC Converters: DR Taosif Iqbal
DC−DC Converters
Dr Taosif Iqbal
[email protected]
1
Advanced Power Electronics Major Components
1- Switch (BJTs, MOSFETs, IGBTs,
GTOs)
2- Diode
3- Inductor
4- Capacitor
2
Advanced Power Electronics Types of DC-DC Converters
1- Step Down (Buck Converter)
2- Step Up (Boost Converter)
3- Step Down/Up (Buck-Boost
Converter)
3
L
1 L
R + +
Advanced Power Electronics + Vo
2 Vdc C R
Vdc C –
–
–
DC-DC Buck Converter
DC-DC Buck Converter
L L
2
+ +
+
R Vo
Vdc 1 C R Vdc C
– –
–
DC-DC Boost Converter DC-DC Boost Converter
1 2
+ + -
Vdc C R Vdc L C R Vo
L
– – +
Iin Iout
+ +
DC−DC Buck
Vin Converter Vout
− −
5
Example of an inefficient DC−DC
Advanced Power Electronics converter
R1 The load
+ +
Vin R2 Vout
− −
R2
Vout = Vin
R1 + R2
R2 Vout
η=
R1 + R2 Vin
7
Convert 39Vdc to 13Vdc, cont.
Advanced Power Electronics add a large C in parallel with the load to
+ control ripple. But if the C has 13Vdc,
39Vdc C Rload then when the switch closes, the source
– current spikes to a huge value and burns
out the switch.
8
C’s and L’s operating in periodic steady-
Advanced Power Electronics state
Examine the current passing through a capacitor that is
operating in periodic steady state. The governing
equation is
1 to t
i(t)= C
dv(t)
which leads to v(t)= v(to )+ i(t)dt
dt C to
L +
Vin C Vout
0A
–
13
The input/output equation for DC-DC
Advanced Power Electronics converters usually comes by examining
inductor voltages
+ (Vin – Vout) –
iin iL Iout
Mode 1
Switch closed for L +
DT seconds Vin C Vout
(iL – Iout) –
di L di L di L V in −V out
v L =L , v L =V in −V out , V in −V out =L , =
dt dt dt L
for DT seconds
Note – if the switch stays closed, then Vout = Vin
14
Mode 2
Advanced Power Electronics
Switch open for (1 − D)T seconds
– Vout +
iL Iout
L +
Vin C Vout
(iL – Iout) –
di L di L di L −V out
v L =L , v L =−V out , −V out =L , =
dt dt dt L
for (1−D)T seconds
15
Examine the inductor current
Advanced Power Electronics
diL Vin Vout
Switch closed, vL = Vin Vout =
dt L
diL Vout
Switch open, vL = Vout =
dt L
ΔI
Raise Iout
ΔI
Lower Iout
ΔI
• ΔI is unchanged
18
Effect of change in f while holding
Advanced Power Electronics Vin, Vout, Iout, and L constant
Vin Vout Vin Vout
iL ΔiL = DT = D
L Lf
Low freq
High freq
Raise L
20
RMS of common periodic waveforms
Advanced Power Electronics
Sawtooth
T
T 2 2 T 2
1
V V V
2
Vrms = t dt = 3 t 2 dt = 3 t 3 |0T
T 0 T T 0 3T
V
Vrms =
3
21
RMS of common periodic waveforms,
Advanced Power Electronics cont.
Using the power concept, it is easy to reason that the following
waveforms would all produce the same average power to a
resistor, and thus their rms values are identical and equal to the
previous example
V V 0
0 0 -
V
V V V
0 0 0
V
V
Vrms =
0 3
22
RMS of common periodic waveforms,
Advanced Power Electronics cont.
Now, consider a useful example, based upon a waveform that is
often seen in DC-DC converter currents. Decompose the waveform
into its ripple, plus its minimum value.
i Δ( t )
the ripple
( I max − I min )
i(t )
I max 0
I avg
I min
= +
the minimum value
I min
I avg =
I max I min
2 0
I max I min
I avg I min
2
23
RMS of common periodic waveforms,
Advanced Power Electronics cont.
= Avg i(t)+ I min
2 2
I rms
2
I rms = Avg i 2 (t)+ 2i(t).I min + I min
2
2
I rms = Avg i 2 (t) + 2I min Avg i(t) + I min
2
i(t) i(t)
( Avg i 2 (t) )
3 3
I I min I max I min + I 2
2
2
I rms = max + 2I min min
3 2
2
2 I 2
I rms = PP + I min I PP + I min
3
24
RMS of common periodic waveforms,
Advanced Power Electronics cont. 2
I min = I avg
I PP 2 I PP 2
Recognize that
2
I rms = + I min I PP + I min
3
2 2
I PP I I
2
I rms = + I avg PP I PP + I avg PP
3 2 2
2 2 2
I PP I PP I PP
I 2
rms = + I avg I PP + I avg I avg I PP +
2
3 2 4
25
Advanced Power Electronics Inductor current rating
2 2 1 2 2 1 2
I Lrms =I avg + I pp =I out + ( ΔI )
12 12
1 4 2
I 2Lrms =I 2out + ( 2I out )
2
= I out
12 3
Use max
2
I Lrms = I out
3
26
Capacitor current and current rating
Advanced Power Electronics iL Iout
L
C
(iL – Iout)
Note – raising f or L, which lowers
iC = (iL – Iout) ΔI, reduces the capacitor current
Iout
0
ΔI
−Iout
Max rms current occurs at the boundary of continuous/discontinuous
conduction, where ΔI =2Iout
Use max
1 1 2 I out
+ 2Iout = 0 + I out
2 2 2 2
I Crms =I avg
I Crms =
12 3 3
27
MOSFET and diode currents and current
Advanced Power Electronics ratings
iL Iout
iin
L
C
(iL – Iout)
I sw 2I
out
Iout
0
Id 2Iout
Iout
0
Use max
2
Take worst case D for each I rms = I out
3
28
Boundary of continuous/discontinuous
Advanced Power Electronics −V
state
out
A /sec
L
iL
2Iout
Iavg = Iout
0
(1 − D)T
Worst case:
Vout Vout 1 D
2Iout = 1 D T = I L
L Lf
Vout (1 D )
Lcrit
2Iout f
29
Advanced Power Electronics Worst-case load ripple voltage
iC = (iL – Iout)
Iout C charging
0
T/2
−Iout
During the charging period, the voltage VC moves from the min to
the max. The area of the triangle shown above gives the peak-to-
peak ripple voltage.
1T
I I out ic ,max
ΔQ 2 2 out TI out I out
ΔV = = = =
C C 4C 4Cf
I out
ΔV = 2Vo , for worst case Ccrit
8Vo f
Raising f or C reduces the load voltage ripple
30
Voltage ratings
Advanced Power Electronics Switch Closed iin iL Iout
C sees Vout
L +
Vin C Vout
iC
–
L +
Vin C Vout
DIODE Iout –
32
Advanced Power Electronics Inductor voltage VL showing oscillation
during discontinuous current operation
vL = (Vin – Vout)
Switch
closed
vL = –Vout
Switch open
+ +
DC−DC Buck V out
Source R load =
Vin Converter Vout = DVin I out
− −
Iin
+
Equivalent from R equiv
Vin source perspective
−
Vout So, the buck converter
V Vout Rload makes the load
Requiv = in = D = = resistance look larger
I in I out D I out D 2 D2 to the source
34
Example of drawing maximum power
Advanced Power Electronics from solar panel
PV Station 13, Bright Sun, Dec. 6, 2002
Pmax is approx. 130W
6
(occurs at 29V, 4.5A)
Isc 5
4
For max power from
I - amps
V(panel) - volts
But as the sun
Voc conditions change,
the “max power
I-V characteristic of 6.44Ω resistor resistance” must also
change
35
Connect a 2Ω resistor directly, extract only !
Advanced Power Electronics 55W
PV Station 13, Bright Sun, Dec. 6, 2002
6 55W
130W
5
or
4
ist
I - amps
res
3
2Ω
4 Ω or
2
. 4
6 is t
1 res
0
0 5 10 15 20 25 30 35 40 45
V(panel) - volts
6 55W
130W
5
or
4
ist
I - amps
res
3
2Ω
4 Ω or
2
. 4
6 is t
1 res
0
0 5 10 15 20 25 30 35 40 45
V(panel) - volts
37
Buck converter for solar applications
Advanced Power Electronics
The panel needs a ripple-free current to stay on the max power point.
Wiring inductance reacts to the current switching with large voltage
spikes.
+ vL –
iL Iout
ipanel
L +
Vpanel C Vout
iC
–
39
BUCK DESIGN
Advanced Power Electronics
Buck converter for solar applications
8.1A
I out
1µF Ccrit
8Vo f
16V 50kHz
Vout 16V
20µH Lcrit
2Iout f
50µF
50kHz
8.1A I out
C
Our L. 400µH, 9A 4Vo f
0.8V
Our C. 100µF, 250V, 5A 𝑉 𝑜𝑢𝑡 ( 1 − 𝐷 )
𝐿𝑚𝑎𝑥 ( D =0)=
Our D (Diode). 200V, 16A ∆ 𝐼 𝑜𝑢𝑡 𝑓
Our M (MOSFET). 250V, 20A 400µH 0.8A
40
BUCK DESIGN
Advanced Power Electronics
Buck converter for solar applications
8.1A
I out
1µF Ccrit
8Vo f
16V 50kHz
Vout
20µH Lcrit
2Iout f
Our L. 200µH, 9A
Our C. 100µF, 250V, 5A
Our D (Diode). 200V, 16A
Our M (MOSFET). 250V, 20A
41
Buck converter + vL –
Advanced Power Electronics iL Iout
iin
L +
Vin C Vout
iC
–
Boost converter
+ vL –
iL Iout
iin
L +
Vin C Vout
iC
–
42
Boost converter
Advanced Power Electronics + vL –
iL iD Iout
iin
L +
Vin C Vout
iC
–
43
Boost converter
Advanced Power Electronics
+ vL –
iL iD Iout
iin
L +
Vin C Vout
iC
–
44
Boost converter
Advanced Power Electronics + vL –
iL iD Iout
iin
L +
Vin C Vout
iC
–
46
Advanced Power Electronics Mode 2
Switch open for (1 − D)T seconds
+ (Vin − Vout )
iL Iout
iin
L +
Vin C Vout
(iL – Iout) –
47
Since the average voltage across L is
Advanced Power Electronics zero
VLavg DVin 1 D Vin Vout 0
48
Examine the inductor current
Advanced Power Electronics
diL Vin
Switch closed, vL Vin
dt L
iL Vin Vout
A / sec Imax and Imin
L
Imax
Iavg = Iin Vin ΔI
A / sec
Imin L
DT (1 − D)T
T
49
Examine the inductor current
Advanced Power Electronics
iL Vin Vout
A / sec
L
Imax
Iavg = Iin Vin ΔI
A / sec
Imin L
DT (1 − D)T
iL iD Iout
isw T iin
Iin L +
Vin C Vout
iC
–
0
iD
Iin
Iout
0
50
Advanced Power Electronics Inductor current rating
2
I Lrms 2
I avg
1 2
12
2
I pp I in
1
12
I 2
Max impact of ΔI on the rms current occurs at the boundary of
continuous/discontinuous conduction, where ΔI =2Iin
iL
2Iin
Iavg = Iin ΔI
0
1
2
I Lrms I in2 2I in 2 4 I in2
12 3
Use max
2
I Lrms I in
3
51
Capacitor current and current rating
Advanced Power Electronics iD
iL iD Iout 2Iin
iin
Iout
L +
V 0
Vin C out
iC
–
iC = (iD – Iout)
2Iin −Iout
0
−Iout
I Crms I in
52
MOSFET and diode currents and current
Advanced Power Electronics + vL – ratings
iL iD Iout
iin
L +
Vin C Vout
iC
–
iT
2Iin
0
iD
2Iin
0
Use max
2
Take worst case D for each I rms I in
3
53
Voltage ratings
Advanced Power Electronics
Diode sees Vout
iL Iout
iin
C sees Vout
L +
Vin C Vout
–
iL Iout
iin
L +
Vin C Vout
–
MOSFET sees Vout
• Capacitor, use 2V 54
out
Boundary of continuous/discontinuous
A / secstate
Vin Vout
Advanced Power Electronics L
iL
2Iin
Iavg = Iin
0
(1 − D)T
Vin Vin D
I in DT
L Lf
Worst case:
V D Vin D
2 I in in , Lcrit
Lcrit f 2 I in f
use max
V
L in guarantees continuous conduction
2 I in f
55
use min
Worst-case load ripple voltage
Advanced Power Electronics
iC = (iD – Iout)
0
−Iout
Q I out DT I out D
V
C C Cf
The worst case is where C provides Iout for most of the period (D1).
Then, Q I out T I out
V 2Vout V
C C Cf
I out I
2Vout Ccrit out
Cf 2Vout f
56
Impedance matching
Advanced Power Electronics
I out 1 D I in
Iin
+ +
DC−DC Boost Vin V
Source Vout Rload out
Vin Converter 1 D I out
− −
Iin
+
Equivalent from
Requiv
Vin source perspective
−
2 29V
Rload 6.44
1
4.5 A
0
0 5 10 15 20 25 30 35 40 45
But as the sun
V(panel) - volts
Voc conditions change,
the “max power
resistance” must
I-V characteristic of 6.44Ω resistor also change
58
Connect a 100Ω resistor directly, extract only
14W
Advanced Power Electronics PV Station 13, Bright Sun, Dec. 6, 2002
6
130W
So, the boost 5
converter
4
reflects a high
I - amps
load 3
resistance to a
4Ω o r
2
low resistance .4
on the source 6 sist 14W
1 re
side 100Ω resistor
0
0 5 10 15 20 25 30 35 40 45
V(panel) - volts
6
130W
So, the boost 5
converter
4
reflects a high
I - amps
load 3
resistance to a
4Ω o r
2
low resistance .4
on the source 6 sist 14W
1 re
side 100Ω resistor
0
0 5 10 15 20 25 30 35 40 45
V(panel) - volts
60
BOOST DESIGN
Advanced Power Electronics Our components
5A 250V 1.2A 200V, 250V 16A, 20A
Worst-Case Component Ratings Comparisons
for DC-DC Converters
61
BOOST DESIGN
Advanced Power Electronics
Boost converter for solar applications
1.2A
I out
0.2nF Ccrit
2Vout f
116V 50kHz
Vin
1mH Lcrit
2 I in f
L. 200µH, 5A
C. 200µF, 250V, 1.2A
D (Diode). 200V, 16A
M (MOSFET). 250V, 20A
62
BOOST DESIGN
Advanced Power Electronics
5.8V
50kHz
63
BOOST DESIGN
Advanced Power Electronics
Minimum Inductance Values Needed to
Guarantee Continuous Current
Converter Type For Continuous For Continuous
Current in the Input Current in L2
Inductor
Boost V 29V
L in –
1.2mH I in f
0.4A 50kHz
L. 1200µH, 5A
C. 200µF, 250V, 1.2A
D (Diode). 200V, 16A
M (MOSFET). 250V, 20A
64
Advanced Power Electronics Buck Converter – non ideal
vL 0 DVg I L RL VC
V
ic 0 I L C
R
V
DVg C RL VC
R
VC D
Vg 1 RL / R
65
Advanced Power Electronics Buck Converter – non ideal
66
Advanced Power Electronics Buck Converter – non ideal 1
R L /R=10e-3
0.9
0.1
0.2
0.8
0.7
0.6
Vo/Vin
0.5
Vo D
0.4
Vin 1 RL / R 0.3
0.2
0.1
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
D
67
Advanced Power Electronics Boost Converter – non ideal
VL ,avg 0 D Vg I L RL (1 D ) Vg I L RL V
V V
I C ,avg 0 D (1 D) I
R R
V 1 1 Vg 1
IL
Vg (1 D) RL (1 D) 2 R RL
1 1
(1 D ) 2 R
(1 D) 2 R
68
Advanced Power Electronics Boost Converter – non ideal
VL ,avg 0 D Vg I L RL (1 D ) Vg I L RL V
Vg I L RL DV V V
I C ,avg 0 D (1 D) I
R R
V
DI
R
69
Advanced Power Electronics Boost Converter – non ideal
V 1 1
Vg (1 D) RL
1
(1 D) 2 R
70
Advanced Power Electronics Boost Converter – non ideal
Pout V / R
2
Pin Vg I L
1
RL
1
(1 D ) 2 R
71