Session 6 - Lean Metrics - OEE Calculation
Session 6 - Lean Metrics - OEE Calculation
e.g. Shift = 8 hrs, Breaks = Two 15 min.breaks, one 15-min meeting and 5 min for
planned maintenance.
Breakdown = The machines went down during the shift for 45 min.
Loading Time = 8x60- 35 = 425 min
Equipment Availability = 425- 45 / 425 = 0.8941 = 89.41%
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Machine Availability Loss
▪ Availability Loss- Time where production should be running but is not. This is
because of Planned breaks and unplanned breaks
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Equipment Performance Efficiency
Performance efficiency = (45 sec x 450)/390 = (0.75 minx 450)/390= 0.8653 = 86.53 %
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Performance Loss
▪ Performance loss means the machine/ process is not able to deliver the
specified output in given time.
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Quality Rate
▪ Quality rate takes into account output that does not meet quality standards.
▪ Quality Rate = Good Count / Total Count = Acceptable Count/ Total count
▪ It’s also expressed in %
▪ e.g. In 8 hrs Shift 390 job Manufactured and only 375 are acceptable then
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Quality Loss
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OEE Calculation
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Calculate OEE
Item Data
Availability = 89.28 %
Shift Length 8 hours (480 minutes) Performance = 84.44 %
Breaks (2) 15 minute and (1) 30 minute Quality = 97.63 %
Downtime 45 minutes
Ideal Cycle Time 1.0 seconds
Total Count 19,000 Units
Reject Count 450 Units
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Losses
▪ Performance Loss = Run Time available is 375 min i.e 22500 seconds
With 1 sec cycle time only 19000 jobs manufactured.
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What's your OEE as a Learner ……..
Thank you !
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