Basic Occupational Safety and Health Seminar: First Safety Systems Training Services
Basic Occupational Safety and Health Seminar: First Safety Systems Training Services
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First Safety Systems Training Services
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Ground Rules
–Bags against the wall
–Cell phones off or on “vibrate mode”
–One conversation at a time
–Respect for each other
–Active participation
–Maximum interaction
–Any other ground rules?
Safety Contact
Safety Contact
Nabagsakan lang…
Safety Contact
Ang ating
Pamilya!...
O… si Misis!
Kaya lagi
akong mag-
Safety First!
WORLD CLASS SAFETY-BENCHMARKING
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13.3
12
10 10
9.4
8
Frequency Rate
4 3.8
3
2.5
2.1
2
1.1
0.45 0.5 0.5
0.29
0
nt on oa n e ll ia r e ot ti m e
uP o ohns Alc Ex
xo Sh hod i l e ve
a far g euge men olci a non
D J R Un L P lce H D
J& Ita
MACHINE SAFEGUARDING
RULE OF THUMB
Any machine part, function, or process which may cause injury
must be safeguarded
Crushed hands and arms, severed fingers, blindness - the list of possible
machinery-related accidents …is horrifying!!!
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Basic Safety
Basic Safety
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ิ
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Point of operation
Power transmission apparatus
Other moving parts
POINT OF OPERATION
All components of the mechanical system which transmit energy to the part of the
machine performing the work.
Examples: Flywheels, pulleys, belts, couplings, gears.
Recognizing them is the first step you can take toward protecting
yourself from the dangers they present. We will briefly examine
the following types of hazards in turn:
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ROTATING MOTION
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Type 1 - Parts rotate in opposite direction while axes are parallel to each other.
Type 2 - Between rotating and tangentially moving parts.
Type 3 - Between rotating and fixed parts which create a shearing, crushing or
abrading action.
RECIPROCATING MOTION
TRANSVERSE MOTION
©JLBHAssociates, 1999
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CUTTING ACTION
PUNCHING ACTION
Result when power is applied to a slide (ram) for the purpose of blanking,
drawing, stamping metal or other materials.
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SHEARING ACTION
BENDING ACTION
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5 CLASSIFICATIONS OF SAFEGUARDS
Guards
Devices
Location/Distance
Feeding & Ejecting Method
Miscellaneous Aids
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Guard Requirements
Prevent contact: The guard must prevent hands, arms, or any part of your body
or clothing form making contact with dangerous moving parts.
Secure: Guards should not be easy to remove or alter; a guard that can easily be
made ineffective is no guard at all. Guards and safety devices must be made of
durable materials that will withstand the conditions of normal use. They must be
firmly secured to the machine.
Protect from falling objects: The guard should ensure that no objects can fall into
moving parts. A small tool which is dropped into a cycling machine could easily
become projectile and could strike and injure someone.
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Guard Requirements
If possible, one should be able to lubricate the machine without removing the
guards.
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Even the most elaborate guarding system cannot offer effective protection unless
you know how and why you use it.
The guards themselves; how they provide protection, and the hazards for which they are
intended.
How and under what circumstances guards can be removed, and by whom ( in most
cases, repair or maintenance personnel only.)
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DEVICES
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CONVEYORINFILLGUARD
1MMin.
fromnip
Notes:
1. Keep adjusters and lubrication points OUTSIDEguard
2. Use mesh small enough to stop access
3. Make it strong enough to stand up to abuse
4. Bolt it in place
5. Paint frame red or orange. Mesh matt black
6. Fix Emergency Stop "taut and slack wire" switches to
sides of guard so that conveyor is disabled if guard
is removed
7. Talk to users about equipment usage before designing and making guard
© JLBH Associates, 1999
Head Pulley Box Guard
Option 1
Option 2
DEVICES
Presence Sensing
Fixed Guards
Permanent part of the machine and not dependent upon moving parts to perform its
intended function.
Interlocked
When the guard is opened or removed, the tripping mechanisms and/or power shut off
or disengage and the machine cannot cycle or be started until the guard is back in
place.
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LOCATION/DISTANCE
Dangerous parts located high enough to be out of the normal reach of any worker.
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Automatic Feed
Automatic Ejection
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MISCELLANEOUS AIDS
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Safe Work Practices – Warning Sign
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NON-MECHANICAL HAZARDS
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OPERATOR TRAINING
Recognizing them is the first step you can take toward protecting
yourself from the dangers they present. We will briefly examine the
following types of hazards in turn:
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Miscellaneous aids do not provide complete protection from machine
hazards, but provide an extra margin of safety.
Remember
!
One Hazard you
know and
removed today
Engineering control that eliminates the hazard at the source and do not rely on behavior for their
effectiveness offer the best and most reliable means of safeguarding. Therefore, engineering
control must be the employer’s first choice for eliminating machine hazards. But where
engineering control is not available or is not fully capable of protecting you, you must wear
protective clothing or personal protective equipment (PPE).
PPE is, of course, available for different parts of the body. Hard hats can protect the head from
the impact of bumps and falling objects when you work with stock. Caps and hair nets can help
keep your hair from being caught in machinery.
If machine coolants could splash or particles could fly into the operator’s eyes or face, then face
shields, safety goggles, glasses, or similar kinds of protection might be necessary.
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To guard the trunk of the body from cuts or impact from heavy or rough-edged stock, there are
certain protective coveralls, jackets, vest, aprons, and full-body suits.
Workers can protect their hands and arms from the same kinds of injuries with special sleeves
and gloves.
Safety shoes and boots, or other acceptable foot guards, can shield the feet against injury when
handling heavy loads which might drop. It is important to note that protective clothing and
equipment can create hazards.
A protective gloves which can be caught between rotating parts, or a respirator face piece which
hinders the wearer’s vision, for example, require alertness and continues attentiveness
wherever they used.
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The Control Hierarchy
Elimination
1
Substitution
2
Engineering
Control 3
Administrative 4
PPE
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Maintain your tools. For best and safety performance, keep them sharp, oiled and
stored in a safe, dry place. Regularly inspect tools, cords and accessories, repair or
replace problem equipment immediately.
Keep your work area clean. Sawdust, paper, and oily rags are a fire hazard
and can damage your tools.
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Use safety features like three-plugs, double- insulated tools, and safety switches.
make sure machine guards are in place on large and small equipment.
Use protective equipment when necessary. This might include safety glasses,
hearing protection and respiratory protection.
Dress right. Never wear clothing or jewelry that could become entangled in power
Tools.
Install or repair equipment only if you’re qualified. A faulty job may cause fires
or seriously injure you or other workers.
Use the right tools for the job. Don’t force a small tool to do a heavy-duty work.
Keep electric cables and cords clean, free from kinks.
Never carry a tool by its cords.
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Coffee Break