Group 5 Steam Engineering Maintenance

STEAM
ENGINEERING
MAINTENANCE Presented by:
Catigtig, Jaylord Xyl Gian, Ivan Lester
Instructor:
Engr. Kit Boniefel Bontor, RNAME
Mancha, Rowel Reyes, Orlee
Steam engineering machinery
refers to a variety of machines and equipment that utilize steam power to
perform tasks or processes. This can include steam engines, boilers,
turbines, pumps, compressors, and other devices designed to generate,
control, or utilize steam for mechanical work.
Steam engineering has been crucial in various industries, such as power

generation, manufacturing, transportation, and agriculture, playing a
significant role in the industrial revolution and beyond.
Types of Steam
Engineering
Machines
• STEAM ENGINES • STEAM INJECTORS
• BOILERS • STEAM GAUGE AND INSTRUMENTS
• STEAM TURBINES • STEAM CONDENSATE RECOVERY
• PUMPS SYSTEMS
• COMPRESSORS • STEAM TURBINE GENERATORS
• STEAM VALVES AND CONTROL • STEAM TRAP AND MONITORING AND
• CONDENSERS MAINTENANCE SYSTEMS
• STEAM TRAPS • STEAM HEATING SYSTEMS
STEAM
ENGINES
Steam engines are mechanical devices that convert the energy stored in
steam into mechanical work. They typically consist of pistons or turbines
powered by the expansion of steam.
BOILERS
Boilers are vessels that generate steam by heating water. They are
essential components of steam systems, providing the steam needed to
power steam engines, turbines, and other machinery. Boilers come in
various types, including fire-tube boilers, water-tube boilers, and package
boilers, each suited for different applications.
STEAM
Steam turbines are devices that convert the kinetic energy of high-
TURBINES
pressure steam into rotational mechanical energy. They are commonly
used in power plants to generate electricity, as well as in industrial
processes requiring high-speed rotation, such as in pumps and
compressors.
PUMPS
Steam-powered pumps are used to move fluids, such as water or steam, in
various industrial applications. They come in different types, such as
centrifugal pumps and reciprocating pumps, and are vital for processes
like water circulation, boiler feedwater supply, and hydraulic systems.
COMP0RES
Steam compressors are used to increase the pressure of steam for specific
SORSsuch as pneumatic machinery, air conditioning systems, and
applications,
industrial processes requiring compressed air. They come in different
configurations, including reciprocating compressors, rotary screw
compressors, and centrifugal compressors.
Steam Valves and

Controls
Valves and control systems are crucial for regulating the flow, pressure, and
temperature of steam in steam systems. They ensure safe and efficient
operation of steam-powered machinery by controlling steam distribution,
pressure relief, and shutdown procedures.
CONDENS
Condensers are devices that convert steam back into water by transferring
ERS
heat to a cooling medium, such as water or air. They are used in steam
power plants to increase the efficiency of steam turbines by recycling
steam and reducing energy losses.
Steam traps
Steam traps are automatic valves used to remove condensate and non-
condensable gases from steam systems while preventing the loss of steam.
They are essential for maintaining the efficiency and reliability of steam-
powered equipment by ensuring proper steam and condensate
management.
Steam injectors
Steam injectors are devices used to feed water into steam engines or
boilers at high pressure using the energy of steam. They are commonly
employed in locomotives, steamships, and stationary steam engines for
water supply and boiler feeding.
Steam gauges and

Steam gauges and instruments are used to monitor and control various
instruments
parameters of steam systems, such as pressure, temperature, and flow rate.
They include devices like pressure gauges, thermometers, flow meters,
and level indicators, ensuring safe and efficient operation of steam-
powered machinery.
Steam Condensate Recovery
Condensate recovery systems are designed to recover and reuse
Systems
condensate formed during steam processes. They help conserve energy
and water by returning condensate to the boiler feedwater system,
reducing fuel consumption and water usage in steam-based operations.
Steam turbine generators

Steam turbine generators are power generation units that convert steam
energy into electrical energy. They consist of steam turbines coupled with
electric generators and are commonly used in steam power plants to
produce electricity for industrial, commercial, and residential use.
Steam Trap Monitoring and Maintenance
Systems
utilize sensors and control mechanisms to detect and repair
malfunctioning steam traps in steam systems. They help optimize energy
efficiency and prevent steam losses by ensuring proper operation and
maintenance of steam traps.
Steam Heating Systems

use steam as a heat transfer medium to provide space heating in buildings,
industrial processes, and agricultural facilities. They consist of boilers,
piping networks, radiators, and control valves, distributing heat generated
by steam to different areas for comfort or process heating purposes.
components of steam
engineering
maintenance
Boiler
Regular inspections for corrosion, leaks, and proper functioning of heating elements or furnace.
Maintenance
Steam Engine/Turbine Checks
Assessing piston and cylinder conditions for wear, and turbine blades for efficiency.
Condenser Maintenance
Examination for scaling or corrosion, ensuring effective steam-to-water conversion.
Piping Inspection
Identifying and repairing potential leaks, ensuring seamless steam transportation.
Lubrication of Moving Parts

Applying lubricants to reduce friction and wear in components like bearings and gears.
Control System
Audits
Verifying accurate regulation of steam parameters (pressure, temperature, flow).
Safety Protocol Reviews

Ensuring compliance with safety standards for risk prevention.
Auxiliary Component
Assessing pumps, fans, and heat exchangers for optimal functionality.
Inspection
Efficiency Enhancement Measures
Implementing upgrades to enhance overall system efficiency.
Valve Calibration
Regular checks to maintain control over steam flow and pressure.
Scheduled Maintenance Plans
Establishing routine maintenance schedules for each component.
Documentation of Findings
Detailed records of inspections, repairs, and upgrades for future reference.
Water Treatment
Ensuring proper water quality to prevent scale formation and corrosion within the system.
Insulation Inspection
Checking insulation integrity to maintain optimal operating temperatures and prevent energy loss.
Emission Control
Regular inspections for corrosion, leaks, and proper functioning of heating elements or furnace.
Applications of
Steam Engineering
Machines
POWER
GENERATION
Steam turbines are commonly used in power plants to generate electricity.
The steam produced by boilers drives turbines, which, in turn, rotate
generators to produce electricity.
Industrial
Processes
Steam is utilized in various industrial processes such as refining, chemical
manufacturing, and food processing. It is often employed for heating,
sterilization, and as a motive force for machinery.
TRANSPORTA
Steam-powered locomotives and ships played a significant role in
TION
transportation during the 19th and early 20th centuries. While largely
replaced by internal combustion engines, steam remains relevant in niche
applications such as heritage railways and marine propulsion.
Heating and HVAC

Systems
Steam is used for heating buildings and providing hot water in HVAC
(Heating, Ventilation, and Air Conditioning) systems. It offers efficient
heat transfer and can be distributed through pipes to reach different areas.
ANY
QUESTIONS?!

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STEAM

Steam engineering has been crucial in various industries, such as power

Steam Valves and

Steam gauges and

Steam turbine generators

Steam Heating Systems

Lubrication of Moving Parts

Safety Protocol Reviews

Heating and HVAC

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