Suflante Huber - BA381-EN
Suflante Huber - BA381-EN
Suflante Huber - BA381-EN
2012 · BA 381-EN
V
V-DTN 16 | 26 | 41
V-Serie
V-Series
Drehschieber
Rotary Vane
Table of contents
Table of contents
1 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Supplier documentation and accompanying documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Directives, standards, laws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Symbols and meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Technical terms and meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Warning instruction markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Unacceptable operating modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5 Personal qualifications and training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.6 Safety-conscious work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Safety notes for the operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.8 Safety instructions for installing, commissioning and maintenance . . . . . . . . . . . . . . . . . . . . . . 9
2.9 Guarantee conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.1 Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3 Connecting pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4 Control and relief valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.5 Connecting the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1 Foreword
1.1 Principles
1.4 Abbreviations
Fig. Figure
V-DTN Compressor
3
m /h Capacity, volume flow
bar Overpressure
Symbol Explanation
Condition, pre-requisite
#### Instructions, action
a), b),... Instructions in several steps
Results
[-> 14] Cross reference with page number
Information, note
Safety symbol
Warns of potential risk of injury
Obey all the safety instructions with this symbol in order to avoid injury
and death.
Term Explanation
Machine Compressor and motor combination ready to be connected
Motor Compressor drive motor
Compressor Machine to produce excess pressure
Rotary vane Machine‘s design or active principle
The volume flow specifies how much air or gas volume per time unit is
Volume flow
fed in by a compressor or flows through a pipe.
Final compression pressure Maximum excess pressure that a compressor can produce given as ex-
cess pressure in bars.
The noise emitted at a specific loading given as a figure, sound pressure
Noise emission
level dB(A) as per EN ISO 3744.
1.8 Copyright
2 Safety
The manufacturer is not responsible for damage if
you do not follow all of this documentation.
2.2 General
WARNING
WARNING
1 Eyebolt
3.2 Storage
NOTICE
3.3 Disposal
WARNING
Q D
B
A
E
F
F
N
O N
G1 G
4.2 Description
The V-DTN range has a connecting thread on the pressure side and a silencer on the suction side. The as-
pirated air is cleaned by an inbuilt fine micro filter. The carbon dust caused by the scoring of the blades can
also be separated by an integral filter. The compressor is in a plastic sound cover. Inside the sound cover is
also a fan that cools the V-DTN.
The compressed air in sizes 16, 26 and 41 is cooled by a cooling segment with a greater motor output.
The pressure regulating valve (Fig. 2/D) is used to set the pressure to the required values with an upper limit.
These dry running rotary vane compressors, V-DTN 16 to V-DTN 41, are suitable for creating excess pres-
sure between 0 and the maximum limit (in bars) given on the data plate (Fig. 2/N). Constant operation is per-
missible.
The compressors have a nominal flow rate of 15, 25 and 40 m3/h at 50 Hz. The load limits (bars) on the pres-
sure side are given on the data plate (N). Data sheet D 381 shows the dependency of the flow rate on the
excess pressures.
These dry running machines are suitable for conveying air with a relative humidity of 30 - 90%.
If the unit is switched on more frequently (at regular intervals of about 10 times an hour) or at
higher ambient temperatures and intake temperatures, the excess temperature limit of the motor
winding and the bearings may be exceeded.
Please contact the manufacturer should the unit be used under such conditions.
If it is installed in the open air the unit must be protected from environmental influences, (e.g. by a
protective roof).
5 Installation
5.1 Preparing for installation
To remove the outlet grid (Fig. 2/G) and the inlet grating (Fig. 2/G1) at least 30 cm of space must be
available for maintenance work. You must also ensure that the cooling air inlets (Fig. 2/E) must be
at least 10 cm away from the nearest wall (outgoing cooling air must not be sucked in again).
5.2 Installation
NOTICE
It must be possible to install the machine on a firm foundation without anchoring. When installing
on a substructure we recommend fixing with flexible buffers.
NOTICE
NOTICE
NOTICE
CAUTION
DANGER
NOTICE
Power supply
The conditions at the installation location must match
the information on the motor data plate. Without
derating the following is permissible:
• ± 5% voltage deviation
• ± 2% Frequency deviation
WARNING
Improper use
May lead to severe or fatal injuries. Therefore be
sure to obey the safety instructions.
CAUTION
Noise emission
The highest noise pressure levels measured as
per EN ISO 3744 are given in Section 9.
When spending a long time in the vicinity of the
running machine use ear protectors to avoid per-
manent damage to your hearing.
NOTICE
NOTICE
DANGER
WARNING
Hot surfaces
During maintenance work there is the danger of
getting burnt on hot components.
Wait for the machine to cool down.
Regular maintenance work must be carried out in order to ensure operational safety.
Maintenance intervals also depend on the operational demands on the machine.
With any work observe the safety instructions described in Section 2.8 “Safety notes for installation, com-
missioning and maintenance”.
The whole unit should always be kept in a clean condition.
b G
s
e f
s m m
s D
e, f Filter cartridge
m Knurled knob
The filter cartridges for incoming air (Fig. 4/e) and
s Screw cap blowing air (Fig. 4/f ➝ accessory) must be cleaned
by blowing through from the inside out once a
month or more often depending on the level of con-
tamination. In spite of cleaning the filters their sepa-
ration efficiency will continue to deteriorate. There-
fore the filters should be replaced every six months.
Changing filters:
Unscrew the outlet grid (Fig. 4/G). Undo the screw
cap (Fig. 4/s) and the knurled knob (Fig. 4/m). Re-
move and clean or replace filter cartridges (e) and (f).
Reassemble in reverse order.
WARNING
1
Danger of injury when dealing with com-
pressed air.
When blowing through with compressed air, solid
particles may be carried along or powder dust swir-
ling around may cause injury to the eyes. Therefore,
when cleaning with compressed air always wear
goggles and a dust mask.
2
1 Filter cartridge
2 Compressed air
Z Y
O1
b
NOTICE
NOTICE
Machine is switched Mains voltage/ Frequency Check by qualified electrician Section 5.5
off by the motor pro- does not correspond with the
tection switch motor data
Connection to motor terminal
board is not correct
Motor protection switch is not
set correctly
Motor protection switch is Use a motor protection switch
triggered too quickly with an overload-dependent
delayed switch off that takes
into consideration the short
term excess current at start
up (version with short circuit
and overload trigger as per
VDE 0660 Part 2 orIEC 947-4)
The blow out filter cartridge is Clean or replace the filter Section 7.2.1
dirty. cartridge Section 7.4
The regulating valve is dirty so Clean or replace the regulat- Section 7.2
that the permissible pressure ing valve Section 7.4
is exceeded.
Blowing capacity is Intake filter and/or blow out Clean or replace the intake Section
insufficient filter are dirty filter 7.2.1Section
7.4
The pressure line is too long Check the hose or the pipe Section 5.3
or too narrow
Machine or system leaking Check the pipework and Section 7.2
screw connections for leaks
and to ensure that they are
firmly seated.
Blades are damaged Replace blades Section 7.2.2
Section 7.4
Final pressure (max. Machine or system leaking Check the pipework and Section 7.2
excess pressure) has screw connections for leaks
not been reached and to ensure that they are
firmly seated.
Blades are worn or damaged Replace blades Section 7.2.2
Section 7.4
Driving power selection too Use next largest motor output Data sheet
low D 380
Machine gets too hot Ambient or intake temperature Ensure it is being used prop- Section 2.3
is too high erly
Cooling air supply is ob- Check environmental condi- Section 5.1
structed tions
Clean ventilation slots Section 7.2
The blow out filter cartridge is Clean or replace the filter Section 7.2.1
dirty. cartridge Section 7.4
The regulating valve is dirty so Clean or replace the regulat- Section 7.2
that the permissible pressure ing valve Section 7.4
is exceeded.
The machine makes The compressor housing is Repair by manufacturer or Elmo Rietschle
an abnormal noise worn (chatter marks) authorised workshop Service
The regulating valve is vibrat- Replace the valve Section 7.4
ing
Blades are damaged Replace blades Section 7.2.2
Section 7.4
Please contact Elmo Rietschle Service for other malfunctions or those that cannot be eliminated.
9 Technical Data
V-DTN 16 26 41
NOTICE
Gardner Denver
Schopfheim GmbH
Roggenbachstraße 58
79650 Schopfheim · Deutschland
Tel. +49 7622 392-0
Fax +49 7622 392-300
The following harmonized and national standards and specifications are applied:
EN 1012-1:2010 Compressors and vacuum pumps — Safety requirements — Part 1:
Compressors
These declarations of conformity are invalid when the machine has been modified without prior ap-
proval by us and the approval has been documented in writing.
*) Microbiological, explosive or radioactively contaminated vacuum pumps/ components will only be accepted
with proof that they have been cleaned properly.
Type of toxic substance or process-related, dangerous reaction products with which the vacuum pumps/
components came into contact:
Trade name, manufacturer's Chemical Hazard Action to be taken if toxic First aid in the event of
product name name class substances are released accidents
1
2
3
4
Personal protection measures:
Company:
Street: Post code/ Town:
Phone: Fax:
Name (in capitals) Position: