Professional Documents
Culture Documents
Microwave Oven: Service Manual
Microwave Oven: Service Manual
com
MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS-1922G
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
SAFETY PRECAUTIONS
This device is to be serviced only by properly qualified service personnel.
Consult the service manual for proper service procedures to assure continued safety operation and for precautions to be
taken to avoid possible exposure to excessive microwave energy.
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE MICROWAVE GENERATOR
OR OTHER PARTS CONDUCTING MICROWAVE ENERGY.
CONTENTS
(Page)
SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
CAUTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
INSTALLATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
FEATURES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
ITEM DESCRIPTION
Model MS-1922G
Power Requirement 220 Volts AC 50 Hz
1,100 Watts
Single phase, 3 wire grounded
Power Output 700 Watts full microwave power (IEC60705)
Microwave Frequency 2,450 MHz
Magnetron 2M213-240GP
Timer 0 ~ 60 min.
Outside Dimensions 455 (W) x 285 (H) x 313 (D) mm
Cavity Dimensions 312 (W) x 203 (H) x 293 (D) mm
Net Weight 12.0 kg (approx.)
Shipping weight 13.2 kg (approx.)
Control Complement Microwave Power for Variable Cooking
Power level
Max
500W
350W
Defrost
70W
Nameplate Location
Back Side
1-1
CAUTIONS
ANTENNA
Gasket
COOLING FIN
FILAMENT
TERMINALS
MAGNETRON
CHASSIS GROUND
2-1
INSTALLATIONS
BEFORE YOU BEGIN, READ THE FOLLOWING INSTRUCTIONS COMPLETELY AND CAREFULLY.
3-1
OPERATING INSTRUCTIONS
FEATURES
Oven Front Plate
Window Door Screen
Door Seal
Control Panel
Turntable
Roller Rest
CONTROL PANEL
4-1
OPERATING SEQUENCE
MICROWAVE COOKING
1. Open the oven door, place the food on the turntable
in the oven, and close the oven door.
2. Set the microwave power selector to the desired
power level. There are five power levels from 90W
to MAX. The power selector can be set to any one
of these positions.
POSITIONS
Max
500W
350W
Defrost
70W
4-2
SCHEMATIC DIAGRAM
4-3
CIRCUIT DESCRIPTION
• As the door is closed, the contact of MONITOR • 3.2 volts AC is generated from the filament winding of
SWITCH opens. This switch creates the short circuit to the high voltage transformer. This 3.2 volts is applied
blow fuse during operation under abnormal condition. to the magnetron to heat the magnetron filament
(ie, should the contacts of primary and secondary through two noise preventing choke coils.
switch fail to open the circuit) A high voltage of approximately 2100 volts AC is
generated in the secondary of the high voltage
• The latches are secured by latch board. The oven light transformer which is increased by the action of the
turns on while the oven is in operation. diode and charging of the high voltage capacitor.
The negative DC voltage is then applied to the filament
WHEN MICROWAVE POWER LEVEL of the magnetron
AND COOKING TIME SET
• The contacts of the timer switch changes to ON
position when the timer knob is rotated. WHEN THE DOOR IS OPENED DURING
(While power control knob is set at “Full Power”) COOKING
• The contacts of primary and secondary switch close • Both primary switch and secondary switch open to cut
the circuit. off the primary winding voltage to the high voltage
• Input Volts AC. is applied to the high voltage transformer to stop microwave oscillation.
transformer through power control switch as shown by • Timer, turntable and fan motor stop.
the solid line.
• As the door is opened, if the contact of primary switch
fail to open, the fuse opens due to the large current
POWER surge caused by the monitor switch activation which in
PRIMARY TIMER CONTROL turn stops magnetron, oscillation.
SWITCH SWITCH SWITCH RELAY
H.V.T
FUSE MONITOR POWER
RESISTOR PRIMARY TIMER CONTROL
SWITCH SWITCH SWITCH RELAY
L
N H.V.T
FUSE MONITOR
MONITOR RESISTOR
SWITCH
L
N
SECONDARY MONITOR
SWITCH SWITCH
• Turntable rotates.
• The fan motor rotates and cools the magnetron by SECONDARY
SWITCH
blowing the air (coming from the intake holes on the
baseplate) over the magnetron.
• The air is also directed into the oven to exhaust the
vapor in the oven through the upper plate.
• Timer starts rotating.
4-4
SERVICE INFORMATION
TOOLS AND MEASURING INSTRUMENTS
NECESSARY TOOLS NECESSARY MEASURING INSTRUMENTS
Tools normally used for TV servicing are sufficient. • TESTER(VOLTS-DC, AC., Ohmmeter)
Standard tools are listed below. • Microwave survey meter
• Diagonal pliers - Holaday HI-1500
• Long nose pliers HI-1501
• Phillips screwdriver - Narda 8100
• Flat blade screwdriver 8200
• Wrench (size 5mm) • Inch scale
• Nutdriver (size 5mm) • 600 cc non conductive material beaker (glass or
• Adjustable wrench plastic), inside diameter: approx. 8.5 cm(31/2 in.)
• Soldering iron • Cylindrical and made of borosilicate glass vessel.
• Solder max. thickness: 3 mm
• Vinyl insulation tape outside diameter: approx. 190mm
• Polishing cloth height: approx. 90mm
• Glass thermometer: 100°C or 212°F (1 deg scale)
5-1
MEASUREMENT WITH OUTER CASE NOTES WHEN MEASURING
REMOVED • Do not exceed meter full scale deflection.
• When you replace the magnetron, measure for • The test probe must be removed no faster than
microwave energy leakage before the outer case is 1 inch/sec (2.5 cm/sec) along the shaded area,
installed and after all necessary components are otherwise a false reading may result.
replaced or adjusted. • The test probe must be held with the grip portion of the
Special care should be taken in measuring the handle.
following parts. (Circled area of below Fig.) A false reading may result if the operator's hand is
- Around the magnetron between the handle and the probe.
- The waveguide • When testing near a corner of the door, keep the probe
perpendicular to the surface making sure the probe
horizontally along the oven surface, this may possibly
WARNING : AVOID CONTACTING ANY cause probe damage.
HIGH VOLTAGE PARTS
(Magnetron, H.V. Transformer, RECORD KEEPING AND NOTIFICATION
H.V. Capacitor, H.V. Cable Ass’y, AFTER MEASUREMENT
H.V. Circuit Protector) • After adjustment and repair of any microwave energy
interruption or microwave energy blocking device,
record the measured values for future reference. Also
enter the information on the service invoice.
• The microwave energy leakage should not be more
than 4 mW/cm.sq. after determining that all parts are in
good condition, functioning properly and genuine
replacement parts which are listed in this manual have
been used.
• At least once a year, have the electromagnetic energy
leakage monitor checked for calibration by its
manufacturer.
5-2
MEASUREMENT OF MICROWAVE POWER OUTPUT
• Microwave power output measurement is made with • The microwave power output P in watts is calculated
the microwave oven supplied at its rated voltage and from the following formula :
operated at its maximum microwave power setting with
a load of (1000±5) g of potable water. 4187 x (∆T)
• The water is contained in a cylindrical borosilicate glass
P=
T
vessel having a maximum material thickness of 3 mm
and an outside diameter of approximately 190mm. is measured while the microwave generator is
• The oven and the empty vessel are at ambient operating at full power. Magnetron filament heat-up
temperature prior to the start of the test. time is not included. (about 3 sec)
• The initial temperature (±1) of the water is (10±2)°C. It • The water is stirred to equalize temperature throughout
is measured immediately before the water is added to the vessel, prior to measuring the final water
the vessel. After addition of the water to the vessel, temperature.
the load is immediately placed on the center of the • Stirring devices and measuring instruments are
turntable which is in the lowest position and the selected in order to minimize addition or removal of
microwave power switched on. heat.
• The time T for the temperature of the water to rise by a
value ∆ T of (10±2)°K is measured, where T is the time WATER LOAD
in seconds and ∆T is the temperature rise. The initial
and final water temperatures are selected so that the
maximum difference between the final water
temperature and the ambient temperature is 5°K.
TURNTABLE
5-3
D. DOOR GROSS ASSEMBLY REMOVAL E. HIGH VOLTAGE TRANSFORMER
1) Open the door. REMOVAL
2) Remove the choke cover cap very carefully with a
1) Discharge the high voltage capacitor.
flat-blade screwdriver.
2) Disconnect the leadwire from magnetron, high voltage
CAUTION : Be careful not to damage door seal plate
transformer, and capacitor.
by screwdriver.
3) Remove the screw holding the high voltage
3) Lift up and push the door.
transformer to the baseplate.
NOTE:
1. After replacing the door, be sure to check that the F. FAN MOTOR ASSEMBLY REMOVAL
primary switch, monitor switch, and secondary switch 1) Discharge the high voltage capacitor.
operate normally. 2) Disconnect the leadwire from fan motor, noise filter
2. After replacing the door, check for microwave energy and high voltage capacitor.
leakage with a survey meter. Microwave energy must 3) Remove the two screws holding the the suction guide
be below the limit of 5 mW/cm. (with a 275 ml water ASS’Y to the oven cavity and remove the high voltage
load) diode earth screw.
3. When mounting the door assembly to the oven 4) Remove the screw of the capacitor bracket.
assembly, be sure to adjust the door assembly parallel 5) Remove the two screws holding the fan motor ASS’Y
to the chassis. Also adjust so the door has no play to the suction guide ASS’Y.
between the inner door surface and oven frame
assembly. If the door assembly is not mounted
properly, microwaves may leak from the clearance
G. HIGH VOLTAGE CAPACITOR AND
between the door and the oven. DIODE REMOVAL
1) Discharge the high voltage capacitor.
Remove Hinge Plate 2) Disconnect the leadwire from fan motor, noise filter
and high voltage capacitor.
3) Remove the screw holding the suction guide ASS’Y to
the oven cavity and remove the high voltage diode
earth screw.
4) Remove the screw holding the high voltage capacitor
bracket.
Fan Motor
ASS’Y
Suction
Guide
56851D
5-4
H. AIR DUCT ASSEMBLY REMOVAL J. REMOVING THE TURNTABLE MOTOR
1) Disconnect the leadwire from lamp, A.C Relay and 1) Remove the turntable.
monitor resistor. 2) Remove the turntable shaft VERY CAREFULLY.
2) Remove the mounting screw to the magnetron. 3) Lay the unit down on its back.
4) Remove the turntable motor cover.
The turntable base cover is easily removed by
I. MAGNETRON REMOVAL pinching the six parts with a wire cutting.
1) Disconnect the leadwire from the high voltage 5) Disconnect the leadwire from the turntable motor
transformer and high voltage capacitor. terminals.
2) Carefully remove the mounting screws holding the 6) Remove the screw securing the turntable motor to
magnetron and the waveguide. the oven cavity ASS’Y
3) Remove the magnetron ASS’Y until the tube is 7) After repairing the motor, rotate the removed
clear from the waveguide. turntable motor cover.
8) Fit the turntable motor cover’s projecting part to the
NOTE: base plate slit.
1. When removing the magnetron, make sure its
dome does not hit any adjacent parts, or it may be NOTE:
damaged. 1. Remove the wire lead from the turntable motor
2. When replacing the magnetron, be sure to install VERY CAREFULLY.
the magnetron gasket in the correct position and 2. Be sure to grasp the connector, not the wires, when
be sure that the gasket is in good condition. removing.
3. After replacing the magnetron, check for microwave
leakage with a survey meter around the
magnetron. Microwave energy must be below the
limit of 5 mW/cm2. (With a 275 ml. water load).
Make sure that gasket is rigidly attached to the
magnetron. To prevent microwave leakage,
tighten the mounting screws properly, making sure
there is no gap between the waveguide and the
magnetron.
Magnetron
Air Duct
Wire Leads
Magnetron
Turntable Motor
Magnetron
Gasket
Waveguide
Bracket
Dome
Waveguide
5-5
K. TIMER MOTOR REMOVAL L. INTERLOCK SYSTEM
1) Remove the control panel assembly from the 1) INTERLOCK MECHANISM
cavity. The door lock mechanism is a device which has
2) Remove screws which hold the timer motor to the been specially designed to eliminate completely
control panel. microwave activity when the door is opened during
3) Remove the timer motor from the control panel. cooking and thus to prevent the danger resulting
from the microwave leakage.
4) Remove the power control knob and the timer
knob. 2) MOUNTING OF THE PRIMARY/MONITOR/
SECONDARY SWITCHES TO THE LATCH
BOARD
Control Panel
Timer Motor
ADJUSTMENT
DIRECTION
Power Control
Knob
SECONDARY
SWITCH
MONITOR
SWITCH
PRIMARY
SWITCH
H.V. TRANSFORMER
FIG. 1
H.V.
DIODE
H.V. CAPACITOR
5-6
INTERLOCK CONTINUITY TEST
WARNING : FOR CONTINUED PROTECTION AGAINST EXCESSIVE RADIATION
EMISSION, REPLACE ONLY WITH IDENTICAL REPLACEMENT PARTS.
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR PRIMARY SWITCH
TYPE NO. SZM-V 16-FA-62 OR VP-532A-OF FOR MONITOR SWITCH
TYPE NO. SZM-V 16-FA-63 OR VP-533A-OF FOR SECONDARY SWITCH
Primary
Switch COM
NO
Monitor NC
Switch COM
Secondary COM
NO
Switch
NOTE : After checking for the continuity of switches, make sure that are
connected correctly.
5-7
COMPONENT TEST PROCEDURE
CAUTIONS
1. DISCONNECT THE POWER SUPPLY CORD FROM THE OUTLET WHENEVER REMOVING THE
OUTER CASE FROM THE UNIT. PROCEED WITH THE TEST ONLY AFTER DISCHARGING THE HIGH
VOLTAGE CAPACITOR AND REMOVING THE WIRE LEADS FROM THE PRIMARY WINDING OF THE
HIGH VOLTAGE TRANSFORMER. (SEE PAGE 2-1)
2. ALL OPERATIONAL CHECKS WITH MICROWAVE ENERGY MUST BE DONE WITH A LOAD (1 LITER
OF WATER IN CONTAINER) IN THE OVEN.
SECONDARY
WINDING
PRIMARY
TERMINAL
MAGNETRON
(Wire leads removed)
1. Measure the resistance.
(Ohm-meter scale: Rx1) Normal: Less than 1 ohm
• Filament terminal
5-8
COMPONENTS TEST PROCEDURE RESULTS
Antenna
Gasket
Chassis
Filament
Terminals
NOTE: When testing the magnetron, be sure to install the magnetron gasket
in the correct position and be sure that the gasket is in good condition.
NOTE :
Some inexpensive meters
may indicate infinite
resistance in both direction. Normal: Continuity.
Measure the continuity (Reverse).
(Ohm-meter scale: Rx10000) Abnormal: ∞
5-9
COMPONENTS TEST PROCEDURE RESULTS
MAIN FUSE Check for continuity of the fuse with an Normal Abnormal
multi-meter.
NOTE: If the fuse is blown, check the primary, the secondary, and the monitor
switches, H.V.D. and H.V.C. before replacing the fuse.
If the fuse is blown by improper switch operation replace the defective switch
and the fuse at the same time. Replace just the fuse if the switches operate
normally.
5-10
COMPONENTS TEST PROCEDURE RESULTS
TIMER MOTOR Turn on Turn Off
(Wire leads removed)
C A
(2-3)
B Approx. 25 KΩ
B
(2-M)
Note: A is ON,OFF switch B is
power supply terminal of the
timer motor C is defrost switch
A
(1-2)
30 ~ 50 Ω 300~500 Ω
Abnormal: ∞ or several Ω
A
B
C
NOTE : • A MICROWAVE LEAKAGE TEST MUST ALWAYS BE PERFORMED WHEN THE UNIT IS
SERVICED FOR ANY REASON.
• MAKE SURE THE WIRE LEADS ARE IN THE CORRECT POSITION.
• WHEN REMOVING THE WIRE LEADS FROM THE PARTS, BE SURE TO GRASP THE
CONNECTOR, NOT THE WIRES.
5-11
TROUBLE SHOOTING
WHEN YOU GET A COMPLAINT FROM YOUR CUSTOMER, EVALUATE THE COMPLAINT CAREFULLY. IF
THE FOLLOWING SYMPTOMS APPLY, PLEASE INSTRUCT THE CUSTOMER IN THE PROPER USE OF THE
MICROWAVE OVEN. THIS CAN ELIMINATE AN UNNECESSARY SERVICE CALL.
CAUTIONS
1. Check grounding before checking for trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor. (See page 2-1)
4. When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire
from these parts and then check continuity with the AC plug removed. To do otherwise may result in a
false reading or damage to your meter.
Microwave oven Inserting many plug into one Avoid using other electrical
does not work. plug outlet and using appliances when you use the
them at the same time microwave oven.
(causes overloading).
Output power is too low. Low AC input voltage. Use the microwave oven at
adequate line voltage.
Sparks occur. Using metallic ware and Do not use metallic ware for
allowing it to touch the oven cooking except where noted
wall. in the cooking guide.
5-12
(TROUBLE 1) Oven lamp does not turn on when the timer knob is pushed with door closed.
Replace fuse
This fuse is a special type of fuse which is kept as spare part by the importer.
5-13
(TROUBLE 2) Oven does not start even though the timer is set.
Check the
continuity of the
secondary No continuity. Malfunction of the
switch with Adjust or replace.
secondary switch.
secondary
switch pushed.
Check the
continuity of the No continuity.
thermostat. Faulty thermostat. replace.
Output is low Check the Lower than 207V. Decrease in power Suggest customer
power source source voltage contact local
voltage with load. electric power
oscillating. utility co. or
Normal
qualified
electrician.
Measure the
magnetron’s
Less than 8.5oC. Faulty magnetron. Replace.
output(See test
procedure).
5-14
(TROUBLE 4) Oven does not cook at all even though turntable rotates.
Normal
Check H.V.
Abnormal Shorted H.V. diode Replace .
diode.
Check H.V.
Abnormal Faulty capacitor. Replace .
capacitor.
5-15
EXPLODED VIEW
INTRODUCTION
INTERIOR PARTS
6-1
DOOR PARTS
13581A
13552A 13536A
13213A
13352A
13720D
14026A
14970A
6-2
CONTROL PANEL PARTS
24781T
23572A WTT021
26549T
249401
249402
6-3
OVEN CAVITY PARTS
33112U
WTT021
WTT010
33052A
33390G
35889A
36549S
WTP013
6-4
LATCH BOARD PARTS
43500A
WSZ085
466001
466003
466001
44510A
6-5
INTERIOR PARTS
WSZ002
56411A
56930V
WSZ002
56324A
50FZZA
WTT028
WTT037
56549F
55900A
54974S
WTT024
568771
56912B
55262A
6-6
BASE PLATE PARTS
WTT028
56170D
54810C
63303A
50CZZH
56851D
63302A
65006B
WTT021
WSZ002
6-7
March, 2003
P/NO : 3828W5S3153 Printed in Korea